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The CleanerBlast™ Machine

OVERVIEW

FEATURES & BENEFITS

CONSUMPTION ESTIMATES

GRIT MATERIALS

OVERVIEW:

 

CleanerBlast Gen II  7.6 cu ft

 

Capacity

• Required air compressor size: 200 – 500 CFM @ 100 psig of compressed air

• Grit Holding Capacity – Blast Pot: (5.5 cu ft available for grit 1.1 cu ft   additional is for water)

• Fresh water storage: 110 US Gallons

 

Features

• 7.6 cu.ft. ASME certified custom blast pot - powder coated inside & out

• Protective pot-fill guard ring with grit level test port

• Durable powder-coated exterior finish

• Duplex pneumatic & 12vdc electric deadman controls

• Single Emergency Stop switch with STOP/RUN annunciators; operates both pneumatic or electric deadman conrol

• Dual Pumps -  Separate & Independent pumps for filling vs blasting

• Direct Injection wash down feature with near instant response

• Pinch-to-rinse wash down logic saves BIG on slurry hose ball valve wear.

• Color coordinated control tubing for effortless trouble shooting

 

Structure

• Heavy Duty structural steel skid with heavy wall ¼” thickness square and rectangular tubing

• Reinforced water tank mounting struts

• 4” x 10” Fork pockets

• Engineered Lifting Eyes

 

Dimensions

• 35” wide

• 70” long

• 53” tall

 

Weight

• 1200# Dry Tare Weight

• *2900# Operational weight – Estimated Average

 

*NOTE: Operational weight determined using available capacity of 5.5 cu ft. of garnet blasting media.

(Average wt. of 130#/cu ft for garnet x 5.5 cu ft =715# + 110 gallons of fresh water x 8.33#/gal = 916#.)

(1200# tare + 715# garnet + 916# water = 2813# total.)

 

Consumption

• Grit  1-2 cu ft / hr average

• Water - Blasting - approximately 1 quart / minute or 15 gallons / hr – (finer grits use less water)

• Water - Rinsing - approximately 2 quarts / minute

• Compressed Air – 200-500 cfm @ 100 psig continuous (blast hose and nozzle size must be properly sized according to the available air compressor cfm.

 

Included Accessories

50’ x 1 ¼” ID 2-ply blast hose with hose coupling and nozzle holder

50’ 3/16” twinline pneumatic deadman hose

#8 high-performance nozzle (Other nozzles available for substitution)

 

Optional Accessories

50’ sections 3/16” twinline hose extensions

50' 1¼" ID 2-ply blast hose extensions w/ coupling adapters on both ends

Additional nozzle sizes and styles

The CleanerBlast™ Machine, is a  revolutionary, safe, simple and effective alternative to most sand blasting and surface preparation practices. Discover dust free contained blasting that only consumes 5 to 10 percent the equivalent amount of abrasive grit compared to traditional dry blast systems. Less consumption means safer, less material costs, less disposal costs, less mess to clean up, less labor to pay and more profits.

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SAFE AND DUSTLESS

• Chemical free and ecologically safer for workers and the environment

• Safe pressure range from 40-125 psi vs. UHP 40K-60K which kills

• Reduce respiratory exposure to airborne dry dust particles

• Better visibility with lower safety risks and increased productivity

• Virtually eliminate the need for dust collectors or blowers

• Mess stays close and contained to work area = less emissions

 

CleanerBlast™ Control Panel

SIMPLE TO OPERATE

• Minimal operator training required

• Operator-friendly, ergonomically located controls

• Adjust controls the first time only – no need for constant adjustments

• Training and reliable, hands-on assistance from an experienced CleanerBlast team member

close up image of CleanerBlast control panel

HEAVY DUTY AND PORTABLE

• Completely self-contained and air powered

• Requires only air, water and grit

• Clean for hours on a single charge of water and abrasive grit media

• Zero down-time record

• Fits in back of ¾ ton pick-up truck (2500 series)

• Fits through standard 3’ door

• Certified frame meets/exceeds specified lifting requirements for use on or offshore

• Save valuable space on job site

 

image of CleanerBlast units loaded on flat bed truck

OFFSHORE ADVANTAGES

• Preferred surface prep method for use around highly sensitive equipment on offshore platforms

• Machine occupies small footprint; save valuable space

• 90% efficiency reduces transportation and disposal costs to and from offshore installations

• Clean drilling muds from containers with less mess and cost than popular UHP techniques

 

image of chart showing media consumption estimates for the CleanerBlast unit

90% LESS MEDIA CONSUMPTION THAN TRADITIONAL DRY BLASTING MACHINES

GRIT MATERIALS COMMONLY USED:

• Sand

• Garnet

• Green Magic

• Olivine

• Sodium Bicarbonate

• Glass Beads

• Nut Shells
• Coal Slag
• Dupont Starblast
• Jet Mag
• Aluminum Oxide
• Recycled Crushed Glass
• White Lightening
• And More!

 

 

© 2015 CLEANERBLAST SOLUTIONS

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